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Cantilever & Dead-Shaft Roll Load Cells

A fixed sensing shaft supports a rotating hollow roller on bearings. This single-ended dead-shaft arrangement is suited to narrow webs, fiber tows and small unwinding stations where the unsupported span and bending moment must be reviewed.

Cantilever & Dead-Shaft Roll Load Cells mounting and radial load path concept
Concept illustration; not a released drawing. Dimensions and bearing designation require configuration approval.
CONFIGURATION WINDOW

5–500 N
Roller OD Ø30–100 mm

Narrow-web labels · carbon fiber tow · optical fiber & fine wire

Dual-bearing sleeve; fit, span, bearing arrangement and grease by drawing

Configure & request quote ↗
START WITH THE JOURNAL & MOUNT

Shaft bore, footprint and nominal force matrix

These are requested design ranges, subject to an approved capacity-specific drawing and quotation. 1 lbf = 4.44822 N. Bearing IDs are distinct from sensor outside dimensions.

Journal Shaft Bore ID (mm / inch)Flange OD / Base Footprint (mm)Nominal Force Capacity (N / lbf)Max Overload Limit (500% FS target)Included Bearing Type (Self-Aligning where specified)
Fixed shaft / sleeve ID by drawingWall flange / support span by drawing5 / 10 / 25 / 50 N1.12 / 2.25 / 5.62 / 11.24 lbfTarget only; bending moment governsDual-bearing sleeve, by configuration
Fixed shaft / sleeve ID by drawingRoller OD Ø30–100 mm100 / 250 / 500 N22.48 / 56.20 / 112.40 lbfModel-specific verified limit requiredBearing arrangement by drawing

A 500–1,000% FS mechanical-stop target is configuration-dependent. It does not guarantee survival under every emergency-stop impulse, transverse force or bending moment. Request verified limits for the proposed build.

CLOSE THE MECHANICAL & ELECTRICAL GAPS

Three checks before the drawing is released

  1. Specify roller OD, face width, cantilever overhang and lateral material position.
  2. State tension range, speed, wrap angle and maximum bending moment at the fixed end.
  3. Select one complete cantilever assembly per measurement station unless two stations are required.

17-4PH stainless steel or hard-anodized aluminum, ±0.1–0.25% FS combined-error targets and bearing alignment allowance are selected and verified per configuration. NSK / SKF sourcing and any ±1.5° accommodation must be confirmed against the exact bearing designation.

Equal incoming and outgoing web tensions combine at the sensing roller into a radial resultant along the sensing direction
Fᵣ = 2 · T · sin(α/2). α is web deflection: 0° is a straight path; 180° is a return path. Measured force is the component along the sensor axis.
MOUNTING & CALIBRATION QUESTIONS

Before the first roller turns

Does A+B equal web tension?

A+B is summed calibrated support force. Conversion to web tension requires the wrap-angle gain, sensing-axis projection and tare correction. Confirm channel calibration before using the signal for closed-loop control.

Is a factory-matched pair always required?

A two-ended sensing roller normally uses one sensor at each end. A single-ended cantilever or complete 3-roller assembly may need only one sensing station. Choose the package to match the actual machine.

Can I order metric or inch bearing bores?

Request the actual journal diameter and tolerance. Metric and inch options are reviewed with the bearing fit, speed, alignment and load requirement; special bores need an agreed drawing.

What arrives with the proposed configuration?

Ask for the assembly drawing, nominal capacity, individual channel sensitivity and polarity, bearing designation, connector pinout and the calibration scope. Final price, dispatch date and freight are confirmed in the quotation.

ENGINEERING INTAKE / MT-BRL

Build your roller-end sensing package.

Send your shaft, load and machine details. We review the mounting envelope, sensing direction and PLC interface before quoting.

System configuration

Roll tension measurement typically requires one bearing load cell at each end of the roller (Drive Side + Operator Side). A cantilever or 3-roller station can use one sensing assembly.

By sending this request, you agree to our privacy policy. Options and prices are quotation inputs; no online payment is taken.